Products
20KN Force Computer Control Battery Crush Acupuncture Tester
Products Description
IEC62133-1 Computer Control Battery Crush Acupuncture Tester
Product information:
It is conforming to IEC62133-1:2017 clause 7.3.6, IEC62133-2:2017 clause 7.3.5, IEC60086-4 clause 6.5.3 IEC 60086-1 and etc.
This Battery Crush Test Machine is designed to simulate actual using environments for the lithium battery such as battery in crush and feedback the various results in different crushing conditions.
Capacitor is placed between two crushing boards, the motor drives the screw to transmit the crushing force onto battery. The screw returns if a pre-set force value reached, or voltage dropped to a pre-set value, or the battery deformed then repeat a cycle between periodic crushing and return.
Parameters:
Φ3X100MM: 10 pieces
Φ4X100MM: 10 pieces
Φ6X100MM: 10 pieces
Φ6X100MM: 10 pieces
Crush Machine Software Introduction:
Control software main interface:
Force Range
1~20KN(2 ton, available manual control with Max. output force, Force Range includes a 13KN output force)
Tester Architecture
Free Stand & Vertical extrusion
Power Input
220V 50 Hz
Force Deviation
≤±1% Full-scale Range
Unit Shift
Kgf,lbf,n,kn,kpa,mpa
Crushing Velocity
1~ 900mm/min(controllable)
Crushing Velocity Accuracy
≤±1% Full-scale Range
Crushing Travel
300mm
Crushing Motion Accuracy
≤±1% Full-scale Range
Available Battery Size
W400 X D400 X H300mm
Voltage-Reducing Controlling Method
The pressing plate returns or returns after crushing force continues for a fixed time if voltage drop into a fixed value.
Crushing Force Controlling Method
The pressing plate returns or return after crushing force continues within pre-set time if pressing force reach set value.
Displacement Control
After paused in a period if the pressing tray down to predesigned position, pressing tray will continue second displacement and pause, by repeating such a working mode till to final displacement and pressing tray return after a period maintaining
Emergency Button
This crushing tester designed with Emergency stop function
Voltage Resolution
1mv
Test Terms
Force, Displacement (Deformation), Voltage, one from three projects or all three projects
Crushing Time Maintaining
0~99 Hours 99 Minutes & 99 seconds, time can be controllable to control the deformation and stop if test fulfilled
Industrial Communication
PLC Computer Control,ensure stability and real-time of remote sampling, with explosion-proof function, all data can be store and print through computer with Excel format.
Driving Method
Servo Motor Driving
Nail Penetration Speed
1 ~ 40mm/s(Controllable)
Tungsten steel needle
1
Chamber
Vertical type separates with the control part, distance within 5m, ensure operational person safety. With independent controller, realized on site and remote control.
2
Inner Chamber material
Internal chamber adopts fire-retardant material, SUS#304 stainless steel
3
External Chamber Material
Cold-rolled stainless steel with powder painted
4
Camera Monitoring System
Testing area installed with high precision camera monitoring system, ensure data accuracy
5
Observation Window
400 X 400mm explosion-proof glass with explosion-proof film, inner steel mesh structure, avoid explosion object shock the window
6
Lighting Device
Testing zone installed with high brightness energy saving explosion-proof light, lighting the testing area, convenient for observation
7
Exhaust System
Independent control, when testing specimen with smoke, the equipment will automatic inspect and exhaust the smoke through the pipes with diameter 150mm which locate on top of the machine
8
Human centered design
800mm distance between bottom of testing zone and floor, convenient for observation and operation
9
Machine Basement
Installed with 4 universal wheels, and with 4 casters, easy for moving and fixing.
10
Auto Explosion-proof Pressure Release System
With air exhaust function, exhaust the waste air out room; with explosion-proof pressure release function, on machine back side with magnetic type pressure release door (300*300mm), when with strong air shock, the pressure door open automatically, reduce the explosion shock force.
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Anti-fire devices
With carbon dioxide fire-extinguish device, remote control of the fire-extinguish device available
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Emergency Button
With “E-stop” Button
13
Machine Dimension
About 1020W X 600D X 1900H
Kindly remark: exact overall dimension pls refer to the final design drawing!
14
Computer Control Cabinet Dimension
About 700W x 600D x 1300H
15
Overall Weight
About 1000KG
16
Power Source
AC 220V, 60Hz
17
Power
2.2KW
1
Able to measure the pressure between battery external cover and crush fixture, create pressure value-time curve.
2
Able to measure the step speed of the crush fixture and create step speed-time curve.
3
Able to measure the crush fixture displacement (relative to zero point) and create displacement-time curve.
4
Able to calculate and display the testing battery crush deformation rate and ratio, as well create time- deformation (deformation ratio) curve.
5
Above four type time curves tester can choose to record and display all of them or part of them.
6
Battery voltage acquisition system, able to acquisite the battery’s voltage changes, and able to set stop when voltage of zero.
7
Tester can establish multi procedure testing condition, and store the “testing condition document”, easy for later usages, no need to establish the testing conditions every time.
8
For each testing, the operator can choose related “testing condition documents”, and record in software the information of specimen, testing environment, testing equipment, thus record data for each test
9
Testing data store via Excel format, available for checking, printing, output testing data, curves any time as required.
1
This crush machine system suitable for 1kN-20kN crush tester.
2
Full range step-less measuring, display crush force value and peak force, measuring range of 4%-100% measuring span, tolerance±1%,auto marking.
3
Real time record force-time testing curve, high speed sampling.
4
Real time measuring & display testing force, peak, displacement and deformation etc.
5
Realize force-deformation, force-displacement etc. Multi testing curve real time display, available for shift observation anytime.
6
Automatic record, store the full range data and curve.
7
Testing data adopt data base management method, auto store all the testing data.
8
Automatically finish testing procedure, judge bro king, and record the testing data.
9
With over load protect auto stop function
10
With standard Windows style, easy operation, available for normal control, data sampling and calculating.
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