High Voltage High Current EV Power Battery Detection System for Automotive Large Battery Packs

Battery Testing Equipment

Products

MOQ:1
Price:Customized
StandardPackaging:Plywood
DeliveryPeriod:1Month
PaymentMethod:T/T,L/C,WesternUnion,MoneyGram
SupplyCapacity:10SetsPerMonth

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Products Description

Place of Origin：China

Brand Name：KingPo

Certification：Calibration Certificate (Cost Additional)

Model Number：KPBT4002FA-500V100A

Voltage Range：50V~500V

Min. Discharge Voltage：50V

Current Range：1A~100A Or 1A~200A

Channel Per Unit：2 Or 4

Communication Interface：Ethernet Port And CAN Communication Module

Server Operating System：Windows 10

Minimum Order Quantity：1

Price：Customized

Packaging Details：Plywood

Delivery Time：1 Month

Payment Terms：T/T, L/C, Western Union, MoneyGram

Supply Ability：10 Sets Per Month

Highlight：battery charge discharge test equipment, battery discharge analyzer

Product Description

High Voltage High Current EV Power Battery Detection System for Automotive Large Battery Packs

Overview:

This test equipment is designed for the test requirements of large battery packs. It communicates with the control circuit of the battery pack through the CANbus communication protocol to obtain the battery data in the battery pack, including manufacturing and real-time sampling data, and transmits it to the host computer for monitoring, recording, and generating data reports.

Features:

1. Energy efficient

With bidirectional DC/DC and DC/AC power units, it can efficiently discharge battery discharge energy, reduce the input of air conditioning and exhaust systems, and reduce production costs.

2. Fast response

DC/DC adopts single-CPU control, reduces data communication time, and dynamic conversion time is less than 10 mS, which is superior to the system that uses power units in parallel.

3. Excellent performance

The controller adopts high-speed, high-precision sampling control chip, fiber drive + self-made driver board design, strong anti-interference ability, system conversion efficiency> 94%, grid harmonic <3%, power factor> 0.99, charge and discharge accuracy <0.1 %.

4. Patented heat dissipation

Centrifugal fan, patented upper air inlet, lower air outlet heat dissipation scheme, efficient cooling air duct design, good heat dissipation effect, low temperature rise of the device, can effectively reduce dust and sand into the cabinet, and prolong product life.

5. CANBUS communication:

The median machine communicates with the battery pack through the CAN protocol and obtains information on battery packs from the BMS. This enables real-time monitoring and protecting battery pack status.

6. Easy to maintain

Vulnerable components are maintained at the front, easy to replace, and short for maintenance.

Technical Parameters:

Project index		Parameter index
Input Power		AC 380V ±10% / 50Hz (can be customized)
Single-phase power		200 KW
Single-phase current		338A/ phase
Input power		222kW
resolution		AD:16bit; DA:16bit
Input Resistance		≥1MΩ
Input Power		516W
Voltage	Voltage Range Per Channel	50V~500V
	Discharge Min Voltage	50V
	Accuracy	± 0.1% of FS
	Stability	± 0.1% of FS
Current	Current Range Per Channel	1A~100A Or 1A~200A
	Constant voltage cut-off current	0.4A
	Accuracy	± 0.1% of FS
	Stability	± 0.1% of FS
Power	Per Channel Output Power	100W
Power	Stability	± 0.2% of FS
Time	Current Response Time	Maximum current rise time 10m S
Time	Step Time Range	≤(365*24 )hour/step, Time Form Support 00:00:00(h, min, s, ms)
Data Recording	Record Condition	Time△t: 100ms
		Voltage△U: 1V
		Current△I: 0.4A
	Record Frequency	10Hz
Charge	Discharge Mode	Constant current charging, constant voltage charging, constant current and constant voltage charging, constant current and constant voltage of the battery, constant power charging
	End Condition	Main channel: Voltage, Current, Relative Time, Capacity, -ΔV
	End Condition	Auxiliary channel: temperature, voltage
Discharge	Discharge Mode	Constant current discharge, constant power discharge, constant resistance discharge
	End Condition	Main channel: Voltage, Current, Relative Time, Capacity, -ΔV
	End Condition	Auxiliary channel: temperature, voltage
Condition simulation	Charge mode	Current, power
	Discharge mode	Current, power
	Cutoff conditions	Time, line number
	Charge and discharge continuous switching	A simulation step can achieve continuous switching from charge to discharge
	Number of steps file line limit	100,000 articles
DCR Test	Supports custom point retrieval for DCR calculations
Cycle	Loop Measure Range	1~65535 times
	Max Steps Per Loop	254
	Nested Loop	Nested loop Function,Max Support 3 Layers
Protection	Software Protection	Power-down Data Protection
		Off-line Testing Function
		Setting Protection Condition, Setting Parameter: Low Voltage limit, Upper Voltage limit, Low Current limit, Upper Current limit, Delay Time
	Hardware Protection	Additional Anti-reverse Protection Model
Channel features		Constant-current source and constant voltage source adopt double closed-loop structure
Energy feedback		Can discharge energy back to the grid
Channel control mode		Independent control
Noise		<85dB
Database		MySQL Database
A Means of Communication of Upper Machine		TCP/IP Protocol
Data Output		EXCEL2003/2010, TXT
Server operating system		Windows 10
Communication Interface		Ethernet Port
Per Unit Main Channels No.		2
Server disk configuration		500GB
Communication Interface		Ethernet port and CAN communication module support communication with BMS
Dimensions		Chassis, 160011001980(mm)

Equipment Working Environment :

Project index	Parameter index
Working Temperature Range	0℃~40℃(In the 25±10°C range, the measurement accuracy is guaranteed: Accuracy drift 0.005% of FS /°C)
Storage Temperature Range	-10℃ ~ 50℃
Working Environment Relative Humidity Range	≤70% RH (No condensation)
Storage Environment Relative Humidity Range	≤80% RH (No condensation)

The number of channels, voltage range, current range and etc. can be customized according client's specific requirements and specimen. Please email or call to KingPo for further assistance.