IEC 62196-1 Charging Gun Electronic Locking Device Comprehensive Test Apparatus

Product Overview:

Standard: according to IEC62196-1:2022.

Samples and restrictions:

DC vehicle plug electronic locking device (refer to GB/T 20234.4-2023 standard Figure 10 and Figure 11);

AC vehicle socket electronic locking device (refer to GB/T 20234.2-2015 standard drawing A.2);

DC vehicle plug mechanical locking device (refer to GB/T 20234.4-2023 standard Figure 10 and Figure 11);

AC vehicle plug mechanical locking device (refer to GB/T 20234.2-2015 standard figure A.1, figure A.3)

Application: It is used to test whether electrical accessories with electronic locking devices such as electric vehicle charging interfaces, industrial plugs and sockets and couplers can withstand the mechanical stress, electrical stress and thermal stress that occur during normal use without excessive wear or other harmful effects. To verify its reliability.

Test principle: The servo motor drive mechanism is used to apply force to the electronic locking mechanism of the sample, and the electronic control mechanism is used to implement normal operation, emergency unlocking, extreme condition cycle life and mechanical strength testing of the electronic locking mechanism. Power on and off time, test speed, and stroke can all be preset through the touch screen.

Structure and features:

It adopts an integrated frame, driven by a servo motor, precision ball screw, and synchronous belt transmission, color touch screen operation and powerful digital display function, PLC intelligent control system; it also adopts a three-axis adjustable clamp, suitable for charging gun electronics Comprehensive testing of locking devices.

Usage environment: Power supply: AC380V±10%/50-60Hz, 5Kw, working temperature 0-40℃, humidity 30%-90%.

Technical Parameters:

Dimensions	About W1000*D900*H1400mm; weight: about 200kg
Test items	a) Normal operation (service life) test of electronic locking device b) Manual emergency unlocking test of electronic locking device c) Electronic locking device extreme condition cycle life d) Structural strength test of electronic locking device
Station	Single station
Electrical control method	Mitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation
Operation mode	Manual or program-controlled operation
Fixture	a) Meet independent electronic locking device fixtures or universal fixtures; b) Meets the American standard and European standard AC and DC charging interface universal fixture
Test function	Equipped with push rod electronic lock testing function
Unlocking the electronic locking device	It is capable of manual unlocking operation of the electronic locking device, adopts electronically controlled automatic operation mode, and realizes programming to meet the normal operation (service life) requirements of the electronic locking device. The unlocking force requirement meets (0~50) N, and the indication error is ≤± 0.5%F.S., resolution≤0.1N
Electronic locking device force	It is equipped with a force-applying device for the locking rod mechanism of the electronic locking device. The force-applying device can clamp the end of the locking rod and apply axial thrust or pulling force. The force measurement range is required to meet (0~50) N, and the indication error is ≤± 0.5%F.S., resolution ≤0.1N, can adjust the force application rate and maintain a constant force value; the force application device can measure the displacement of the force-bearing part and the position of the locking rod, and the displacement measurement range meets (0~50) mm, indicating Value error ≤±0.02mm, resolution ≤0.01mm
Polarity conversion	The PLC program automatically switches and switches after 1 second after monitoring the status feedback of the electronic lock.
Switching power supply	(0～24) VDC is adjustable, voltage accuracy is better than 0.5 level, resolution ≤0.1V
Forward channel	(0~5000) ms range can be set arbitrarily, resolution ≤1ms
Reverse conduction	(0~5000) ms range can be set arbitrarily, resolution ≤1ms
Intervals	Interval time: can be set arbitrarily within the range of (0~200)s, resolution ≤1s, 1-200mA adjustable load current to cooperate with the action;
Function	Equipped with 1-200mA adjustable load current slave, equipped with a monitoring device that feedbacks the electronic lock unlocking/locking signal and records the signal on-off status and times;
Fault determination	Built-in signal feedback judgment, automatic shutdown when abnormal
Test frequency	Set arbitrarily within the range of (0~99999)
Safety protection	Ground protection, short circuit protection, overload protection
Main configuration
Name		Specification	Brand	QTY
PLC		FX series	Mitsubishi	1Set
Touchscreen		7 inch	Weinview	1Set
Motor		400W	Huichuan	1Set
Switching power supply		35W/24V/	MEAN WELL	1Pcs
Intermediate relay		4J2J	Omron	Several
Other electrical components			Chint,FUJI	Several
Force sensor		10kg	Changqing	1Set
Machining and fixtures			KingPo	1Set
Chassis			KingPo	1Pcs