Products
IEC 62196-1 Vehicle Charging Interface Breaking Capacity And Normal Operation Test Device
Products Description
IEC 62196-1 Vehicle Charging Interface Breaking Capacity And Normal Operation Test Device
Product information:
Standard: according to IEC62196-1:2022.
Samples and restrictions: Electric vehicle charging interfaces, industrial plugs, sockets and couplers
Application: It is used to test whether electrical accessories such as electric vehicle charging interfaces, industrial plugs and sockets, and couplers can withstand the mechanical stress, electrical stress and thermal stress that occur during normal use without excessive wear or other harmful effects, with the purpose of verifying their reliability.
Test principle: The servo motor drive mechanism is used to perform linear plug-and-pull repetitive actions on the sample, and an external load can be connected for on-off testing. Power on and off time, test speed, stroke, and angle can all be preset through the touch screen.
Structure and features:
It adopts an integrated frame, driven by a servo motor, precision ball screw and synchronous belt transmission, color touch screen operation and powerful digital display function, PLC intelligent control system. it also uses a three-axis adjustable clamp, suitable for charging gun interface life span test.
Usage environment: Power supply: AC220V±10%/50-60Hz, 2Kw, working temperature 0-40℃, humidity 30%-90%.
Overall dimensions: approximately W1000*D750*H1200mm. weight: approximately 150kg.
Technical Parameters:
a) Partial life test of mechanical locking device.
b) Breaking ability.
c) Normal operation (lifetime)
AC and DC charging gun
Mechanical clamping, X/Y/Z three-dimensional adjustable clamp, adjustable clamping point position, universal clamp suitable for American standard, European standard AC/DC charging interface.
Test items
Test sample range
Station
Single station
Electrical control method
Mitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation
Operation mode
Manual or program-controlled operation
Function
It has the function of simulating the normal operation of the charging interface, which can be combined with the plug-in and unplug operation of the charging interface, unlocking/locking of the mechanical locking device, and can also be tested independently. It has programmable setting of test speed, test time and number of tests.
Drive mode
The servo motor drives the plugging and unplugging movements and the rotating and liquid-dipping movements, and the auxiliary cylinder realizes the opening and closing of the switch interlocking mechanism.
Sample fixture and clamping method
Automatic flip
Equipped with an automatic flipping mechanism at the charging gun clamp, which can be flipped 90º, and the flip holding time can be set arbitrarily within the range (0 ~ 600) s
Test frequency
0~999999 times, can be preset, automatically stops when the count reaches the set value
Breaking capacity switch-on time
1-999.9s, can be preset (the standard requires that electrical contact should be maintained for no more than 4s and no less than 2s)
Plug and unplug rate
0-10 times/min, can be preset (3.75 cycles/min, 7.5 strokes/min)
Test stroke
0-150mm, can be preset (the distance between the test plug and the test socket is ≥50mm)
Test speed
0-850mm/s can be preset directly on the touch screen
Force value display
Equipped with a 50kg range force sensor, which can monitor the force value in real time, form a force-time curve, display the maximum insertion force and extraction force, and display the current force value, force value range (0 ~ 500) N, and indication error. ≤±0.5%F.S., resolution≤0.1N
Locking device
It has the function of automatically pressing the mechanical locking device to simulate normal operating conditions.
Solution tank box
Equipped with three test liquid tanks, which can accommodate GB/T20234.1-2023 Table 10 acid rain simulated solution, Table 11 salt water simulated solution, and Table 13 turbid water simulated solution.
Immersion requirements
The number of soaking liquids, soaking time, drying time, plug-in and unplug times, and cycle times can be set
Load
External
Detection function
When the load is connected, it can realize circuit break alarm and record the current times.
Safety protection
Ground protection, short circuit protection, overload protection
Main configuration
Name
Specification
Brand
Quantity
PLC
FX series
Mitsubishi
1 set
Touchscreen
7 inch
WEINVIEW
1 set
Motor
750W
Panasonic
1 set
Switching power supply
35W/24V
Mean Well
1 PC
Intermediate relay
4J2J
Omron
Several
Other electrical components
Chint, FUJI
Several
Force sensor
50kg
Changqing
1 set
Machining and fixtures
KingPo
1 set
Chassis
KingPo
1 PC
Solution tank box
KingPo
3 PC
