Products
IEC 62196-3 EV Plug Mechanical Lock Endurance Test Equipment For Charging Interfaces Testing
Products Description
IEC 62196-3 EV Plug Mechanical Lock Endurance Test Equipment For Charging Interfaces Testing
Product information:
This test equipment meets the requirements of IEC 62196-3: 2020 clause 22 and 23, IEC62196-1: 2020 clause 22 and clause 23, IEC60309-1: 2012 clause 20 and clause 21, etc.
It is used to verify whether electrical accessories such as electric vehicle charging interfaces, industrial plugs, socket-outlets and couplers can withstand the mechanical, electrical and thermal stresses that occurred during normal operation without excessive wear or other harmful effects.
The servo motor drives the mechanism to make the test samples repeat insertion and withdrawal actions. An external load can be used for the breaking capacity test. The power on / off time, test speed, stroke, and angle can all be preset on the touch screen.
Applied standard & clauses:
IEC 62196-3: 2022 clause 22 and 23.
IEC 62196-1: 2022 clause 22, 23.2, 23.3, fig 15, table 8 and table 9.
Sample scope, use, principle, structure and usage environment:
Power supply: AC220V±10%/50-60Hz, 2Kw, working temperature 0-40℃, humidity 30%-90%;
Overall dimensions: approximately W1000*D750*H1200mm; weight: approximately
150kg
Technical parameters:
a) Breaking and capacity；
b) Normal operation
Mechanical clamping, X/Y/Z three-dimensional adjustable clamp, adjustable clamping point position, universal clamp suitable for national standard, American standard, European standard AC/DC charging interfaces
Samples and restrictions
Electric vehicle charging interfaces, industrial plugs, sockets and couplers
Test use
It is used to test whether electrical accessories such as electric vehicle charging interfaces, industrial plugs and sockets, and couplers can withstand the mechanical stress, electrical stress and thermal stress that occur during normal use without excessive wear or other harmful effects, with the purpose of verifying their reliability.
Test principle
The servo motor drive mechanism is used to perform linear plug-and-pull repetitive actions on the sample, and an external load can be connected for on-off testing. Power on and off time, test speed, stroke, and angle can all be preset through the touch screen.
Structure and features
It adopts an integrated frame, driven by a servo motor, precision ball screw and synchronous belt transmission, color touch screen operation and powerful digital display function, PLC intelligent control system; it also uses a three-axis adjustable clamp, suitable for charging gun interface life span test.
Usage environment
Test contents
Test sample range
AC and DC charging gun
Test station
Single station
Electrical control method
Mitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation
Operation mode
Manual or program-controlled operation
Function
It has the function of simulating the normal operation of the charging interface, which can realize the plug-in and pull-out operation of the charging interface, also has the programmable setting of test speed, test time and test times
Drive mode
The servo motor drives the plugging and unplugging movements and the rotating and liquid-wetting movements, and the auxiliary cylinder realizes the opening and closing of the switch interlocking mechanism.
Sample fixture and clamping method
Automatic flip
Equipped with an automatic flipping mechanism at the charging gun clamp, which can be flipped 90º, and the flip holding time can be set arbitrarily within the range (0 ~ 600) s, which can achieve the testing of solution dip for IEC 62196-1:2022 clause 23.3.2.
Number of trials
0~999999 times, can be preset, automatically stops when the count reaches the set value
Breaking capacity conduction time
1-999.9s, can be preset (the standard requires that electrical contact should be maintained for no more than 4s and no less than 2s)
Plug and withdrawal rate
0-10 times/min, can be preset (3.75 cycles/min, 7.5 strokes/min)
Test stroke
0-150mm, can be preset (the distance between the test plug and the test socket is ≥50mm)
Test speed
0-1100mm/s can be preset directly on the touch screen
Force value display
Equipped with a 50kg range force sensor, which can monitor force value in real time, form a force-time curve, display the maximum insertion force and extraction force, and display the current force value, force value range (0 ~ 500) N
Locking device
It has the function of automatically pressing the mechanical locking device to simulate normal operating conditions.
Solution tank
Equipped with one solution tank, which can accommodate IEC 62196-1:2022 clause 23.3.2 salt and dust water simulated solution, please note that the solution should be prepared by user
Solution dip requirements
The numbers of dip, dip time, drying time, plug-in and withdrawal times, and cycle times can be set
Load
External, can work with SN2217-480V250A
Detection function
When the load is connected, it can realize circuit break alarm and record the current times.
Safety protection
Ground protection, short circuit protection, overload protection
